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Solvent Cleaning Equipment

Solvent Cleaning Equipment

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  • 🌟 What Is Vapour Degreasing?

    Solvent-Based Precision Cleaning Explained

    Vapour degreasing is a widely-used solvent cleaning process that uses hot solvent vapours to clean components effectively. While traditionally performed with chlorinated or fluorinated solvents like Perchloroethylene, vapour degreasing continues to be a go-to method for industrial cleaning due to its simplicity, reliability, and high performance.


    ✅ How Vapour Degreasing Works

    The vapour degreasing process involves the following steps:

    1. Heating the Solvent
      The cleaning solvent is heated until it reaches its boiling point, creating a dense vapour.

    2. Condensation on Cooler Surfaces
      When this hot vapour makes contact with a cooler component (e.g., metal), it condenses into a liquid, releasing latent heat. This action dissolves oils, greases, waxes, and other surface contaminants.

    3. Gradual Equilibration
      As the component heats up and reaches the same temperature as the vapour, condensation stops, completing the cleaning action.

    4. Evaporation for Drying
      Once removed from the vapour zone, any residual solvent evaporates due to the retained heat in the component, leaving it clean and dry—no additional rinsing or drying required.


    ✅ Modern Vapour Degreasing Techniques

    Modern solvent cleaning systems enhance traditional vapour degreasing with advanced features like:

    • Boiling Solvent Immersion
      Ensures thorough cleaning by fully submerging the parts in solvent.

    • Ultrasonic Agitation
      Boosts cleaning power, especially for delicate components or difficult-to-reach areas.

    • Final Vapour Rinse
      Provides a residue-free finish, ensuring top-tier cleanliness.

    This multi-stage approach ensures consistent, high-purity cleaning, ideal for critical sectors like aerospace, medical, electronics, and precision engineering.


    ✅ Types of Solvent Cleaning Equipment

    There are three primary categories of solvent cleaning machines, as outlined by European Standard EN12921:

    🔒 Closed Solvent Cleaning Equipment (Types III–V)

    • Fully Sealed Chambers
      Cleaning, rinsing, and drying happen inside a completely sealed environment.

    • No Operator Exposure
      Solvent vapours are contained, ensuring maximum safety.

    • Carbon Abatement Systems
      Often integrated to manage emissions.

    • No External Venting
      Ideal for non-flammable solvents.

    🔐 Enclosed Solvent Cleaning Equipment (Types II–III)

    • Solvent Containment
      The process is contained within an enclosure to isolate the solvent from the operator.

    • Higher Safety Standards
      Designed for mid-to-high-volume precision cleaning.

    • Suitable for Non-Flammable Solvents
      Offers robust environmental controls.

    ⚠️ Open Solvent Cleaning Equipment (Type I)

    • Traditional Open-Top Systems
      Exposes solvent vapour to the operator.

    • Lower Safety & Environmental Control
      These systems are becoming less common due to regulatory concerns.


    ✅ Explore Our Solvent Cleaning Equipment

    We offer a wide range of solvent cleaning machines to suit different process needs and compliance requirements:

    • 🔹 Closed Automatic Systems
      Fully sealed, high-performance cleaning for maximum safety and efficiency.

    • 🔹 Enclosed Automatic Systems (Cleanseal)
      Enhanced containment and safety for mid-to-high-volume applications.

    • 🔹 Open Manual Systems (Miniclean, Compac)
      Cost-effective and simple cleaning solutions for less demanding applications.

    👉 Click here to view our full equipment range or Contact our team for expert advice and a tailored solution.


    ✅ Why Choose Vapour Degreasing?

    • ⚙️ Precision Cleaning
      Ideal for metal parts, PCBs, medical instruments, and more.

    • 🌿 Environmentally Friendly
      Compatible with safer solvents like Tergo™ MCF and Tergo™ HDF.

    • ✨ Residue-Free Finish
      Leaves parts dry, clean, and free of contamination.

    • 💼 Proven Industry Method
      With decades of industry use, vapour degreasing offers trusted and reliable cleaning.

     


D&S Ultra-Clean Ltd
6 Berkeley Court, Manor Park
Runcorn, Cheshire
WA7 1TQ
+44 (0)1928 580460

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